Nano-Micro Letters, Volume. 16, Issue 1, 058(2024)

Highly Thermally Conductive and Structurally Ultra-Stable Graphitic Films with Seamless Heterointerfaces for Extreme Thermal Management

Peijuan Zhang1... Yuanyuan Hao1, Hang Shi1, Jiahao Lu1, Yingjun Liu1,2,*, Xin Ming1,**, Ya Wang1,7, Wenzhang Fang1, Yuxing Xia1, Yance Chen1, Peng Li1, Ziqiu Wang1, Qingyun Su3, Weidong Lv4, Ji Zhou4, Ying Zhang5, Haiwen Lai6, Weiwei Gao1,2, Zhen Xu1,2,***, and Chao Gao12,**** |Show fewer author(s)
Author Affiliations
  • 1MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Key Laboratory of Adsorption and Separation Materials and Technologies of Zhejiang Province, Zhejiang University, 38 Zheda Road, Hangzhou 310027, People’s Republic of China
  • 2Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030032, People’s Republic of China
  • 3Beijing Spacecrafts Manufacturing Co., Ltd, Beijing Friendship Road 104, Haidian District, Beijing 100094, People’s Republic of China
  • 4Beijing Institute of Space Mechanics and Electricity, Beijing Friendship Road 104, Haidian District, Beijing 100094, People’s Republic of China
  • 5China Academy of Aerospace Aerodynamics, Beijing, 100074, People’s Republic of China
  • 6Hangzhou Gaoxi Technol Co., Ltd, Hangzhou 311113, People’s Republic of China
  • 7International Research Center for X Polymers, International Campus, Zhejiang University, Haining 314400, People’s Republic of China
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    Highly thermally conductive graphitic film (GF) materials have become a competitive solution for the thermal management of high-power electronic devices. However, their catastrophic structural failure under extreme alternating thermal/cold shock poses a significant challenge to reliability and safety. Here, we present the first investigation into the structural failure mechanism of GF during cyclic liquid nitrogen shocks (LNS), which reveals a bubbling process characterized by “permeation-diffusion-deformation” phenomenon. To overcome this long-standing structural weakness, a novel metal-nanoarmor strategy is proposed to construct a Cu-modified graphitic film (GF@Cu) with seamless heterointerface. This well-designed interface ensures superior structural stability for GF@Cu after hundreds of LNS cycles from 77 to 300 K. Moreover, GF@Cu maintains high thermal conductivity up to 1088 W m-1 K-1 with degradation of less than 5% even after 150 LNS cycles, superior to that of pure GF (50% degradation). Our work not only offers an opportunity to improve the robustness of graphitic films by the rational structural design but also facilitates the applications of thermally conductive carbon-based materials for future extreme thermal management in complex aerospace electronics.

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    Peijuan Zhang, Yuanyuan Hao, Hang Shi, Jiahao Lu, Yingjun Liu, Xin Ming, Ya Wang, Wenzhang Fang, Yuxing Xia, Yance Chen, Peng Li, Ziqiu Wang, Qingyun Su, Weidong Lv, Ji Zhou, Ying Zhang, Haiwen Lai, Weiwei Gao, Zhen Xu, Chao Gao. Highly Thermally Conductive and Structurally Ultra-Stable Graphitic Films with Seamless Heterointerfaces for Extreme Thermal Management[J]. Nano-Micro Letters, 2024, 16(1): 058

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    Paper Information

    Category: Research Articles

    Received: Jul. 25, 2023

    Accepted: Nov. 8, 2023

    Published Online: Jan. 23, 2025

    The Author Email: Liu Yingjun (yingjunliu@zju.edu.cn), Ming Xin (xin_ming@zju.edu.cn), Xu Zhen (zhenxu@zju.edu.cn), Gao Chao (chaogao@zju.edu.cn)

    DOI:10.1007/s40820-023-01277-1

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