International Journal of Extreme Manufacturing, Volume. 6, Issue 3, 32009(2024)

Performance-control-orientated hybrid metal additive manufacturing technologies: state of the art,challenges, and future trends

Jiming Lv1... Yuchen Liang1, Xiang Xu1, Gang Xu2, Hongmei Zhang1, Haifei Lu1, Kaiyu Luo1, Jie Cai1 and Jinzhong Lu1,* |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, People’s Republic of China
  • 2School of Mechanical Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003,People’s Republic of China
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    Metal additive manufacturing (AM) technologies have made significant progress in the basic theoretical field since their invention in the 1970s. However, performance instability during continuous processing, such as thermal history, residual stress accumulation, and columnar grain epitaxial growth, consistently hinders their broad application in standardized industrial production. To overcome these challenges, performance-control-oriented hybrid AM (HAM) technologies have been introduced. These technologies, by leveraging external auxiliary processes, aim to regulate microstructural evolution and mechanical properties during metal AM. This paper provides a systematic and detailed review of performance-control-oriented HAM technology, which is categorized into two main groups: energy field-assisted AM (EFed AM, e.g. ultrasonic, electromagnetic, and heat) technologies and interlayer plastic deformation-assisted AM (IPDed AM, e.g. laser shock peening, rolling, ultrasonic peening, and friction stir process) technologies. This review covers the influence of external energy fields on the melting, flow, and solidification behavior of materials, and the regulatory effects of interlayer plastic deformation on grain refinement, nucleation, and recrystallization.Furthermore, the role of performance-control-oriented HAM technologies in managing residual stress conversion, metallurgical defect closure, mechanical property improvement, and anisotropy regulation is thoroughly reviewed and discussed. The review concludes with an analysis of future development trends in EFed AM and IPDed AM technologies.

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    Jiming Lv, Yuchen Liang, Xiang Xu, Gang Xu, Hongmei Zhang, Haifei Lu, Kaiyu Luo, Jie Cai, Jinzhong Lu. Performance-control-orientated hybrid metal additive manufacturing technologies: state of the art,challenges, and future trends[J]. International Journal of Extreme Manufacturing, 2024, 6(3): 32009

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    Paper Information

    Received: Jul. 27, 2023

    Accepted: --

    Published Online: Sep. 11, 2024

    The Author Email: Lu Jinzhong (blueesky2005@163.com)

    DOI:10.1088/2631-7990/ad3315

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