With the development of high-power white light-emitting diode (LEDs) and laser diode (LDs), phosphors in glass (PiG)[
Journal of Inorganic Materials, Volume. 36, Issue 8, 883(2021)
Ce:YAG transparent ceramics could be combined with blue LEDs/LDs, for applications of high power white LEDs/LDs. In this study, it is found that by adjusting the thickness of Ce:YAG transparent ceramics and the doping concentration of Ce3+, the emission spectra and color coordinates of the assembled devices can be adjusted from the cold white region to the warm white region. (CexY1-x)3Al5O12 (x=0.0005, 0.0010, 0.0030, 0.0050, 0.0070 and 0.0100) transparent ceramics was fabricated by a solid state reaction method, with the high pure (≥99.99%) commercial powdersα-Al2O3, Y2O3 and CeO2 using as raw materials. The ceramic green bodies were sintered in 1750 ℃ for 20 h under vacuum of 5.0×10-5 Pa, and the ceramics were annealed at 1450 ℃ for 10 h in the muffle furnace. The in-line transmittance of double polished Ce:YAG ceramics is higher than 79% at 800 nm (0.2, 0.4, 1.0 mm in thickness, respectively). The thermal conductivity of Ce:YAG transparent ceramics decreases with the increase of measuring temperature and doping concentration. Thermal distribution of ceramics and LEDs with different thicknesses was simulated by the finite element method, and the thermal distributions of three packaging modes were compared. White light with chromaticity coordinates of (0.3319, 0.3827) and (0.3298, 0.3272) and luminous efficiency of 122.4 and 201.5 lm/W were prepared by combining transparent ceramics with LEDs/LDs. We combined Ce:YAG transparent ceramics and blue LEDs chips to produce 10 and 50 W mature lamps, which can be used for commercial purposes. Therefore, the Ce:YAG transparent ceramics is a highly promising color conversion material for high power lighting and displaying applications in the future.
With the development of high-power white light-emitting diode (LEDs) and laser diode (LDs), phosphors in glass (PiG)[
At present, in order to optimize the luminous performance and heat transfer efficiency of Ce:YAG ceramics, almost all process parameters, such as thickness, doping concentration and radius, have been studied in detail[
In this study, we fabricated an outstanding phosphor- converter with high thermal conductivity (Ce:YAG transparent ceramics). The transparent ceramics with different concentrations and thickness were systematically investigated by in-line transmittance, luminescence intensity and device testing such as luminous efficiency (LE), Commission Internationale de l´Eclairage (CIE), Color Rendering Index (CRI) and electroluminescence (EL), by combining the ceramics with blue LEDs/LDs. The temperature distributional simulation of Ce:YAG transparent ceramics were effectively analyzed by COMSOL Multiphysics finite element software. The work reveals the law of combining LEDs/LDs with different Ce3+ concentrations
and ceramic thickness, and makes a series of lamps by combining transparent ceramics with blue LEDs, so as to guide and promote the development of combining high- power LEDs/LDs with Ce:YAG transparent ceramics.
1 Experimental
1.1 Synthesis
Ce:YAG ceramics were synthesized via solid-state sintering. Firstly, the raw materials for the ceramics were high purity α-alumina (α-Al2O3, 99.99% purity, Yangzhou Zhongtianli Materchem Co., Ltd, China), yttrium oxide (Y2O3, 99.99% purity, Shanghai Sheeny Metal Co., Ltd, China) and CeO2 (99.99% purity, Alfa Aesar Chemical Co., Ltd, China) powders. The average particle sizes of Y2O3 and α-Al2O3 powders are about 40 and 300 nm, respectively. The starting materials were weighed accurately in the ratio of (CexY1-x)3Al5O12 (x=0.0005, 0.0010, 0.0030, 0.0050, 0.0070 and 0.0100), and 0.8wt% tetraethyl orthosilicate (TEOS, >99.999%, Alfa Aesar, Tianjin, China) and 0.08wt% MgO (99.998%, Alfa Aesar, Tianjin, China) were added as the sintering additives. The material used for the container and milling balls is alumina. Then the mixed powders were milled on a planetary ball mill for 12 h with 10 mm diameter balls in ethanol. The disc and bottle rotation speeds were 130 and 260 r/min, respectively. After drying for 2 h in an oven at 70 ℃, the mixture was sieved through a 200-mesh (74 μm) screen three times. The obtained powders were calcined at 600 ℃ for 4 h in a muffle furnace to remove the organic residuals. Using molds with a circular shape ( Φ=18 mm), the ceramic plates were loaded and compacted under 20 MPa, and then the green bodies were achieved after cold isostatic pressing at 250 MPa. Next, the green bodies were sintered at 1750 ℃ for 20 h under vacuum of 5.0×10-5 Pa. The as-sintered samples were annealed at 1450 ℃ for 10 h in a muffle furnace to eliminate the oxygen vacancies, and then they were machined and double- surface polished to different thickness of 0.2, 0.4 and 1.0 mm for further measurement and device packing. The flowchart of whole preparation process is shown in Fig. 1.
Figure 1.Flowchart for the preparation process of Ce:YAG transparent ceramics
1.2 Characterizations
For the optical measurements, the in-line transmittance of the mirror-polished YAG ceramics over the wavelength range from 200 to 800 nm were tested by a UV-Vis-NIR spectrophotometer (Cary 5000, Varian Medical System Inc. Palo Alto, USA). The X-ray powder diffraction (XRD) test used Huber G670 Guinier imaging diffractometer (CuKα1 (λ=0.154056 nm), 40 kV/30 mA, germanium monochromator) of Germany, scanning diffraction pattern in the range of 25°-75° (step state 0.02°). A fluorescence spectrophotometer (Hitachi, F-4600, Japan) was used to test the temperature-dependent photoluminescence (PL) in the temperature ranges from RT to 250 ℃ with the heating rate of 50 ℃/min, with Xe lamp as an excitation source. The specific heat was recorded by high temperature specific heat meter (MHTC96, Setaram, France) and the heat conductivity coefficient was recorded by a home- made laser pulse apparatus. The bulk density of the prepared ceramics was measured by the Archimedes principles. Combining the ceramics with blue LEDs, the optical properties of the ceramic-based LEDs were studied. The luminous efficiency, Commission Internationale de L’Eclairage (CIE) color coordinate and electroluminescent properties under different input currents were detected using a high accuracy array spectroradiometer (HASS-2000, Hangzhou, China), with programmable LEDs test power supply (LEDs 300E, Hangzhou, China). For LDs application, transmission mode was firstly used, wherein the ceramics were fixed onto a heat sink and excited using a fiber-coupling blue LDs.
2 Results and discussion
2.1 Crystal structure
Fig. 2 (c) exhibits that YAG belongs to a cubic crystal system with a space group of Oh10-Ia3d[
Figure 2.XRD patterns (a) of (Ce
XRD patterns of (CexY1-x)3Al5O12 (x=0.0005, 0.0010, 0.0030, 0.0050, 0.0070 and 0.0100) are presented in Fig. 2(a), and all samples exhibit the single garnet phase indexed to the standard YAG, JCPDS#04-007-2667. Fig. 2(b) shows the diffraction peaks slightly shift to lower angles upon increasing the Ce3+ concentration, indicating that the unit cell expansion occurs due to the replacement of Y3+ by the larger Ce3+.
Fig. 3 shows the surface morphologies of Ce:YAG ceramics with different doping concentrations. All ceramic samples illustrate fully dense, pore-free microstructures without any secondary phase. For (CexY1-x)3Al5O12 ceramics with the doping concentrations of x=0.0005, 0.0010, 0.0030, 0.0050, 0.0070 and 0.0100, the average grain sizes are 21.8, 16.4, 8.6, 8.1, 6.6 and 5.8 μm, which is consistent with previous studies [
Figure 3.FESEM images of the thermally etched surfaces of (Ce
2.2 Optical transmittance
The scattering performance of TCs influences its emission intensity, which is significant to the luminescence performance of the white LEDs/LDs. In Fig. 4 and Fig. 5, the appearance and optical transmittance properties of (CexY1-x)3Al5O12 (x=0.0005, 0.0010, 0.0030, 0.0050, 0.0070 and 0.0100, thickness d=0.2 mm, 0.4 mm and 1.0 mm) were all above 79% at the wavelength of 800 nm, indicating their excellent optical quality[
Figure 4.Photographs of all (Ce
Figure 5.In-line transmittance curves for annealed and unannealed (Ce
2.3 Photoluminescent properties
The fabricated ceramics show typical luminescence of Ce3+, as displayed in Fig. 6(a). It could be seen that the 5d1→4f transition of Ce3+ emission provided an asymmetric broad band characteristic, which was consisted with doublet sub-emissions from 5d1→4f5/2 and 5d1→4f7/2 transitions[
Figure 6.PLE and PL spectra (a) of (Ce
2.4 Thermal analysis
Thermal stability is an important factor to ensure the high efficiency of phosphor-converter[
where ET is the energy difference between excited states and ground states at a temperatureT, E0 is the energy difference at 0 K, and a and b are fitting parameters. At a higher temperature, the bond length between a luminescent center and its ligand ions is increased, resulting in a decreased crystal field. It results in the decrease of the transition energy, and the emission peak is red-shifted with an increase in temperature. The thermal conductivity of ceramics was calculated using κ=α·Cp·ρ, where α, Cp, ρ are the heat conductivity coefficient, specific heat, and density obtained by the method described above, respectively. The relationship between the concentration of Ce3+, temperature and thermal conductivity is shown in Fig. 7(c). It can be seen that the thermal conductivity decreases with the increase of doping concentration and measuring temperature.
Figure 7.Thermal quenching behavior (a) for photoluminescence 0.50at%Ce:YAG ceramic phosphor, detailed peak positions and emission intensities of PL spectra (b) of 0.5at%Ce:YAG ceramic, thermal conductivity (c) of (Ce
The temperature distribution of Ce:YAG transparent ceramics could be effectively calculated by steady-state thermal simulation using COMSOL Multiphysics finite element software depended upon the 3D modeling and material thermal properties. The top ofFig. 8 shows a 1 : 1 scale 3D model of COB chip and Ce:YAG transparent ceramics. In order to improve the efficiency of calculation and analysis, the tiny structure details would be ignored. Fig. 8(a, d), (b, e) and (c, f) show the thermal distributions of 0.5at%Ce:YAG transparent ceramics with thickness of 0.2, 0.4, 1.0 mm at steady state or transient state. The thermal distribution of the three packaging modes can be drawn from the simulation results. According to the finite element simulation results, as the thickness of ceramics increases, the surface temperature of ceramics becomes lower, which is the same as the existing research and experiment results [
Figure 8.Simplified three-dimensional model view of assemblage and white LEDs encapsulation model (TOP figure), thermal distribution of 0.5at%Ce:YAG transparent ceramics, thickness 0.2 mm (a, d), 0.4 mm (b, e), 1.0 mm (c, f) respectively, during steady thermal state or transient thermal state, and (g-i) three common packaging methods and heat dissipation
2.5 Applications for LEDs and LDs Lighting
Fig. 9 and Fig. 10 depict the luminous characteristics of the prepared transparent ceramics under blue-emitting excitation in the LEDs/LDs lighting system. The emission spectrum of Ce3+ is wide in the range of 500-700 nm, and the center is at 550 nm which is due to the electron transition of Ce3+ from 5d to 4f. In addition, the electroluminescence spectra clearly suggest that with an increase in the Ce3+ doping concentration and sample thickness, the yellow region was relatively increased because of the enhanced ceramics phosphor-conversion ratio from blue to yellow. However, the stronger phosphor- conversion ability means less blue light remaining, which is not good for achieving white-light source (0.33, 0.33). Through a large number of tests, pure white light samples were selected, and the relevant information was recorded in Table 1. The combination of high optical quality transparent ceramics and blue LEDs and LDs not only produces pure white light, but also achieves 122.4 lm/W and 201.5 lm/W when the driving current is 0.01 A and 0.35 A, respectively. The LE value is calculated by dividing the luminous flux by the electrical power. In addition, in order to prove the commercial value of transparent ceramics in the lighting industry, we combine transparent ceramics with LEDs chips to prepare a series of lamps. It can be seen fromFig. 11 that the lamp packaged by changing the concentration and thickness of transparent ceramics perfectly realized the transition from blue light to yellow light.
Figure 9.EL spectra of Ce:YAG ceramics with different doping concentrations (a) and thickness (b), CIE of the LEDs with Ce:YAG ceramics of different doping concentrations (c) and thicknesses (d), the pictures of the LEDs with Ce:YAG ceramics with the increase of doping concentrations and thickness, which changes from blue to yellow (e-g)
Figure 10.EL spectra of Ce:YAG ceramics with different doping concentrations (a) and thicknesses (b), CIE of the LDs with Ce:YAG ceramics of different doping concentrations (c) and thicknesses (d)
Figure 11.Packaged LEDs devices from blue to yellow arbitrarily by adjusting the Ce3+ concentration and the thickness of transparent ceramics
White light emission parameters of Ce:YAG packaged devices ((Ce
White light emission parameters of Ce:YAG packaged devices ((Ce
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3 Conclusion
In this work, the luminescent property of Ce:YAG transparent ceramics and the device test parameters after the combination of Ce3+ concentration and transparent ceramics thickness with blue LEDs/LDs are systematically studied. The great potential of Ce:YAG transparent ceramics in high-power lighting applications has proved. A series of lamps are made by combining transparent ceramics with blue LEDs chips. Only by adjusting the concentration of Ce3+ and the thickness of ceramics, the color change from white to yellow can be realized to meet the application of various scenes. In addition, this work is expected promote the development of semiconductor lighting devices in more fields with lower energy consumption.
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Aochen DU, Qiyuan DU, Xin LIU, Yimin YANG, Chenyang XIA, Jun ZOU, Jiang LI.
Category: RESEARCH LETTER
Received: Dec. 18, 2020
Accepted: --
Published Online: Dec. 8, 2021
The Author Email: LI Jiang (lijiang@mail.sic.ac.cn)