The Internet of Things (IoT) is a growing technology that consists of the interconnection of heterogeneous devices through the Internet without human intervention
Opto-Electronic Advances, Volume. 5, Issue 10, 210098(2022)
Multifunctional flexible optical waveguide sensor: on the bioinspiration for ultrasensitive sensors development
This paper presents the development of a bioinspired multifunctional flexible optical sensor (BioMFOS) as an ultrasensitive tool for force (intensity and location) and orientation sensing. The sensor structure is bioinspired in orb webs, which are multifunctional devices for prey capturing and vibration transmission. The multifunctional feature of the structure is achieved by using transparent resins that present both mechanical and optical properties for structural integrity and strain/deflection transmission as well as the optical signal transmission properties with core/cladding configuration of a waveguide. In this case, photocurable and polydimethylsiloxane (PDMS) resins are used for the core and cladding, respectively. The optical transmission, tensile tests, and dynamic mechanical analysis are performed in the resins and show the possibility of light transmission at the visible wavelength range in conjunction with high flexibility and a dynamic range up to 150 Hz, suitable for wearable applications. The BioMFOS has small dimensions (around 2 cm) and lightweight (0.8 g), making it suitable for wearable application and clothing integration. Characterization tests are performed in the structure by means of applying forces at different locations of the structure. The results show an ultra-high sensitivity and resolution, where forces in the μN range can be detected and the location of the applied force can also be detected with a sub-millimeter spatial resolution. Then, the BioMFOS is tested on the orientation detection in 3D plane, where a correlation coefficient higher than 0.9 is obtained when compared with a gold-standard inertial measurement unit (IMU). Furthermore, the device also shows its capabilities on the movement analysis and classification in two protocols: finger position detection (with the BioMFOS positioned on the top of the hand) and trunk orientation assessment (with the sensor integrated on the clothing). In both cases, the sensor is able of classifying the movement, especially when analyzed in conjunction with preprocessing and clustering techniques. As another wearable application, the respiratory rate is successfully estimated with the BioMFOS integrated into the clothing. Thus, the proposed multifunctional device opens new avenues for novel bioinspired photonic devices and can be used in many applications of biomedical, biomechanics, and micro/nanotechnology.This paper presents the development of a bioinspired multifunctional flexible optical sensor (BioMFOS) as an ultrasensitive tool for force (intensity and location) and orientation sensing. The sensor structure is bioinspired in orb webs, which are multifunctional devices for prey capturing and vibration transmission. The multifunctional feature of the structure is achieved by using transparent resins that present both mechanical and optical properties for structural integrity and strain/deflection transmission as well as the optical signal transmission properties with core/cladding configuration of a waveguide. In this case, photocurable and polydimethylsiloxane (PDMS) resins are used for the core and cladding, respectively. The optical transmission, tensile tests, and dynamic mechanical analysis are performed in the resins and show the possibility of light transmission at the visible wavelength range in conjunction with high flexibility and a dynamic range up to 150 Hz, suitable for wearable applications. The BioMFOS has small dimensions (around 2 cm) and lightweight (0.8 g), making it suitable for wearable application and clothing integration. Characterization tests are performed in the structure by means of applying forces at different locations of the structure. The results show an ultra-high sensitivity and resolution, where forces in the μN range can be detected and the location of the applied force can also be detected with a sub-millimeter spatial resolution. Then, the BioMFOS is tested on the orientation detection in 3D plane, where a correlation coefficient higher than 0.9 is obtained when compared with a gold-standard inertial measurement unit (IMU). Furthermore, the device also shows its capabilities on the movement analysis and classification in two protocols: finger position detection (with the BioMFOS positioned on the top of the hand) and trunk orientation assessment (with the sensor integrated on the clothing). In both cases, the sensor is able of classifying the movement, especially when analyzed in conjunction with preprocessing and clustering techniques. As another wearable application, the respiratory rate is successfully estimated with the BioMFOS integrated into the clothing. Thus, the proposed multifunctional device opens new avenues for novel bioinspired photonic devices and can be used in many applications of biomedical, biomechanics, and micro/nanotechnology.
Introduction
The Internet of Things (IoT) is a growing technology that consists of the interconnection of heterogeneous devices through the Internet without human intervention
The advances in material processing and microfabrication have enabled the continuous enhancement of the compactness and capabilities of photonic devices
The MOEMS approach is applied on the development of different sensors, especially the accelerometers and displacement sensors, as summarized in Lu et al.
This paper presents a highly sensitive photonic flexible waveguide-based sensors using MOEMS technology with customizable, tunable, and affordable approaches. The so-called bioinspired multifunctional flexible optical sensor (BioMFOS) has a bioinspired shape in which a spider web-like structure was designed to achieve an ultrahigh sensitivity for different with µN resolution in force assessment and sub-millimeter spatial resolution for force location sensing. In addition, a proof mass and the light source are integrated into the device to measure the 3D orientation of the proposed flexible sensor. We focus the sensor design on the optomechanical interaction, where the materials used on the orb web-like structure are analyzed in terms of their optical and mechanical responses. In this case, biocompatible and transparent resins are employed in the sensor design. However, these polymer resins are viscoelastic materials that present an elastic and a viscous response
Materials and methods
BioMFOS bioinspired design and fabrication
The proposed sensor has a bioinspired structure in which a spider (orb) web-like shape was designed. The structure is shown in
Figure 1.
where me is the mass of the center structure (proof mass), c is the damping on the structure, ka and kt are the stiffness of the radial elements in parallel and transverse planes, respectively.
The functionalities of the orb web in the nature are due to not only its shape but also to the employed material, as spider silk has favorable mechanical properties, especially its high strain limits higher than 25%
The optical transmission properties of the employed materials are analyzed through the spectrophotometry at visible and 850 nm bands. For the samples’ preparation, rectangular (10 mm × 20 mm) samples with 2 mm thickness were fabricated with both materials. For the PDMS resin development, the monomer and curing agent were added in the 10:1 proportion, whereas the photocurable resin was added in a container with the same dimensions of the rectangular samples, and an ultraviolet (UV) lamp is used for the resin’s curing for 40 seconds to ensure full curing of the resin. The UV lamp can be used on the curing of different types of photocurable resins, where the combination of different types of resins can lead to a combination/customization of optical and mechanical properties. In this case, the UV lamp used was UTarget-365 (AMS Technologies, Germany) with 1400 mW/cm2 radiance at 365 nm. As the proposed sensor design has a multifunctional behavior, the mechanical properties of the resins are also key parameters on the structural performance of the bioinspired design. Thus, the mechanical properties, namely the strain limits and Young’s modulus, are estimated through the stress-strain cycles following ISO 527-1:2019 standard using a universal testing machine. In addition, the viscoelastic behavior of the polymers is analyzed via dynamic mechanical analysis (DMA) in which an oscillatory load is applied on the samples with controlled temperature, frequency, and amplitude. In this case, the dynamic Young’s modulus is evaluated, which comprises of the storage modulus (related to the elastic component of the response) and the loss modulus (related to the viscous component of the viscoelastic response). The samples are submitted to different temperature conditions, where the dynamic Young’s modulus is analyzed for each condition and the materials’ damping can be inferred from the loss factor of the material, which is the ratio between the storage and loss moduli.
For the BioMFOS fabrication, the different features of the integrated device are considered and are summarized in
Figure 2.(
The device is also comprised of two silver oxide batteries (1.5 V each) connected to a μLED both positioned on the center of the structure, as shown in
Experimental analysis
The material characterizations, performed by means of spectrophotometry, tensile tests, and DMA were previously discussed. In addition to these characterizations, the sensor performance is analyzed in two scenarios. In the first scenario, the force sensitivity is analyzed in a PDMS matrix, with 4 radial elements connected to the photodetector by applying a 2.5 mN force at different positions on the sensor structure. The variations on the transmitted optical power of each radial element are analyzed, where it is possible to estimate the amplitude and position of the force (or pressure) application using the optical signals transmitted in the radial elements.
Then, the possibility of measuring the 3D orientation of the sensor structure is assessed by positioning the bioinspired structure at different orientations on the x, y, and z planes. The proposed sensor is compared with an inertial measurement unit (IMU) Xsens MTi-1 comprised of a three-axis accelerometer, gyroscope, and magnetometer. The orientation on Euler angles obtained from the IMU is correlated to the optical signal variations. In this case, we used 3 radial elements with 120° separation between them. All tests are performed in room temperature and relative humidity conditions.
After the initial characterizations, the proposed device is applied on movement analysis. The first application of this sensor is on the hand and finger movements using only one structural element, where the BioMFOS is placed on the top of the hand of a volunteer, which is asked to place the palm of the hand at different orientations. Then, the user is asked to perform some finger movements (open hand, one, two, three and four fingers raised, and closed hand) with the sensor positioned on the same region (i.e., top of the hand). It is expected that the sensor is capable of detecting slight orientation variations in the hand for each condition of finger position due to the high sensitivity and resolution of the BioMFOS, where there is a possibility that small displacements variations in the hand (due to the fingers positions) can be detected by the radial elements of the proposed device. In another application, the sensor is integrated into clothing to track the 3D orientation of the user’s trunk. For this reason, the volunteer is asked to perform different movements (chest lifting and retraction, and right and left lateral movements) that result in different trunk orientations measured by the BioMFOS. Finally, the high sensitivity on the orientation sensing of the proposed device is used on the respiration rate assessment using the clothing-integrated sensor. The user is asked to standing still for 30 seconds with the breaths counted. As the breath cycles have cyclic responses, an FFT is applied on the sensors' responses in which the frequency peak is related to the respiration rate. All experiments were performed in accordance with the guidelines of the national health council with the protocols approved by the Research Ethics Committee through the National Commission in Research Ethics—CONEP— (Certificate of Presentation for Ethical Appreciation— CAAE: 41368820.3.0000.5542). Principal components analysis (PCA) was used in the signal processing in which the data is presented in a new coordinate system by using linear transformations and is a widely used technique for dimensionality reduction and as preprocessing for clustering techniques
Results and discussion
The materials’ optical and mechanical responses are presented in
Figure 3.
The stress-strain curves of each material are presented in
The highly flexible materials used on the design also enable the possibility of force sensing of the bioinspired sensor. In this case, the force applied at different locations of the structure can be detected through the optical signal variation on the sensor.
Figure 4.
Figure 5.(
Therefore, it is possible to classify or estimate the fingers positions as a function of sensors responses using sensor fusion or machine learning techniques. The transmitted optical power of each sensor for the different finger positions is also presented in
In the last application of the proposed device, the sensor is integrated into the clothing as shown in
Figure 6.(
The sensor positioned on the user’s trunk (via the clothing-integrated device) can also detect the trunk’s orientation due to its highly sensitive operation. The user performs predefined movements resulting in variations at the sensor orientation. The results obtained in the PCA also show the suitability of the proposed device on activity classification or clusterization, where the sensors are able to detect daily activities as well as rehabilitation movements. In this case, the principal components shown in
Conclusions
This paper presented the development of a bioinspired optical waveguide sensor for 3D orientation monitoring and shape reconstruction with ultrahigh sensitivity. The sensor structure is inspired on orb-webs in which primary and secondary frames are connected to radial elements with a proof mass, comprised of the system’s batteries and light source, in the center of the device. The device has a multifunctional operation, as a structural element and optical transmission medium. Thus, the materials’ optical and mechanical properties were analyzed in order to obtain transparent and highly flexible material through transmittance, stress-strain curves, and dynamic mechanical analyses, enabling the development of a system with both structural and optical signal transmission properties. In the shape reconstruction analysis, a force is applied on a PDMS matrix at the center of the structure and on different positions of the structure, whereas the optical signals of the radial elements are analyzed as a function of the applied force intensity and location. The results show the possibility of measuring micro forces (with µN) and the shape reconstruction of the forces applied on the proposed sensor with sub-millimeter spatial resolution.
Therefore, the force assessment using this structure leads to two conclusions. i) It is possible to use this device on the shape reconstruction in micro (or nano) devices in different nanotechnology applications. ii) Transverse forces or pressures applied in the top plane of the device can influence the sensor’s response in applications of 3D orientation assessment. Thus, a protective cover, added to the sensor structure, was used on the orientation assessment at different planes. The sensor response was compared with a gold standard IMU, where a high correlation coefficient of 0.932 ± 0.042 between both sensors was found. Then, the sensor was used on movement recognition and analysis as well as vital signs monitoring in which the sensor was integrated (or placed) at the user’s hand for finger movement recognition and at the clothing for trunk movement analysis as well as respiration rate assessment. The results show the possibility of analyzing different movements as well as the vital signals using a single, low cost, ultrasensitive, and highly lightweight device (sub-gram mass). Therefore, the proposed device opens new avenues in many applications for biomedical, biomechanics, and micro/nanotechnology. In addition, it can provide new paradigms on the general precision-cost tradeoff, where the proposed device presents both high sensitivity and resolution associated with low interrogation, fabrication, and implementation costs. Future works include the development of multifarious applications for the device, where it can be used in fully transparent human-machine interface, tactile units for microdevices, biomechanical analysis, remote healthcare, and robotics/assistance devices teleoperation. It is also worth to mention that the proposed device can be functionalized for the detection of chemical compounds as well as immunosensing in biomedical and environmental monitoring.
[22] [22] Lakes R. Viscoelastic Materials (Cambridge: Cambridge University Press, 2009);http://doi.org/10.1017/CBO9780511626722.
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Arnaldo Leal-Junior, Leticia Avellar, Vitorino Biazi, M. Simone Soares, Anselmo Frizera, Carlos Marques. Multifunctional flexible optical waveguide sensor: on the bioinspiration for ultrasensitive sensors development[J]. Opto-Electronic Advances, 2022, 5(10): 210098
Category: Research Articles
Received: Aug. 6, 2021
Accepted: Oct. 8, 2021
Published Online: Dec. 27, 2022
The Author Email: Marques Carlos (carlos.marques@ua.pt)