Wearable biosensors in health assessments have stimulated technological development in many fields ranging from materials science to biomedicine[
Journal of Semiconductors, Volume. 44, Issue 2, 021601(2023)
Wearable sweat biosensors on textiles for health monitoring
With the rapid technological innovation in materials engineering and device integration, a wide variety of textile-based wearable biosensors have emerged as promising platforms for personalized healthcare, exercise monitoring, and pre-diagnostics. This paper reviews the recent progress in sweat biosensors and sensing systems integrated into textiles for wearable body status monitoring. The mechanisms of biosensors that are commonly adopted for biomarkers analysis are first introduced. The classification, fabrication methods, and applications of textile conductors in different configurations and dimensions are then summarized. Afterward, innovative strategies to achieve efficient sweat collection with textile-based sensing patches are presented, followed by an in-depth discussion on nanoengineering and system integration approaches for the enhancement of sensing performance. Finally, the challenges of textile-based sweat sensing devices associated with the device reusability, washability, stability, and fabrication reproducibility are discussed from the perspective of their practical applications in wearable healthcare.With the rapid technological innovation in materials engineering and device integration, a wide variety of textile-based wearable biosensors have emerged as promising platforms for personalized healthcare, exercise monitoring, and pre-diagnostics. This paper reviews the recent progress in sweat biosensors and sensing systems integrated into textiles for wearable body status monitoring. The mechanisms of biosensors that are commonly adopted for biomarkers analysis are first introduced. The classification, fabrication methods, and applications of textile conductors in different configurations and dimensions are then summarized. Afterward, innovative strategies to achieve efficient sweat collection with textile-based sensing patches are presented, followed by an in-depth discussion on nanoengineering and system integration approaches for the enhancement of sensing performance. Finally, the challenges of textile-based sweat sensing devices associated with the device reusability, washability, stability, and fabrication reproducibility are discussed from the perspective of their practical applications in wearable healthcare.
1. Introduction
Wearable biosensors in health assessments have stimulated technological development in many fields ranging from materials science to biomedicine[
To satisfy the requirement of wearing comfort, convenience of use, and conformableness to the human body, current wearable devices for human health detection are usually developed as a portable or skin-attachable format, and then attached to the wrist, arm, eyes, and even inside of the mouth of the human body for the detection of human sweat, tears, and saliva. Wrist watches[
Although sweat sensors have been vigorously developed, challenges still exist. To date, most wearable biosensors are prepared on flexible substrates such as plastic thin films and paper. Though such kinds of flexible substrates provide a certain level of bendability, their flexibility/stretchability, as well as air and moisture permeability are far from the requirements of wearing comfort and long-term wearable applications. To tackle these challenges, research has begun on developing wearable biosensors based on textile materials including fibers/yarns and cloths. The properties of textile materials, such as lightweight, intrinsic softness, biocompatibility, promising air/moisture permeability, and high specific surface area, make a significant contribution to the enhancement of the wearability of wearable biosensors. More importantly, biosensors fabricated on textile materials can be seamlessly integrated with clothing via the adoption of conventional textile technologies (e.g. sewing, knitting, and weaving). As such, such a type of textile-based biosensors can be in contact with skin conformably, which can greatly improve the measuring accuracy of target biomarkers without wearable discomfort.
This article mainly aims to provide a comprehensive review of the recent research progress in textile-based sweat sensors as shown in
Figure 1.(Color online) Textile-based sweat biosensors show promising applications in non-invasive and wearable health monitoring. Research advances in understanding the biosensing mechanism, efficient sweat collection strategies, high-performance biosensor fabrication, and system integration are critical to achieving desired textile-based sensing platforms.
2. Mechanism of biosensors
The most commonly adopted biosensors include colorimetric sensors and electrochemical sensors. Colorimetric sensors can change colors when the target analyte in the to-be-tested liquid binds and chemically reacts with the sensing materials in the sensor electrode. Such type of colorimetric sensor exhibits the advantages of rapid reactions and visible results. However, one major disadvantage of colorimetric detection systems is that they cannot provide continuous tracking of the biomarkers in the sweat.
In contrast, electrochemical sensors can provide continuous and real-time measurement, which is a powerful tool for the monitoring of electrolytes, metabolites, and protein targets. The electrochemical biosensing system generally includes an identification module, a sensor module, and a logistics module (
Figure 2.(Color online) Schematic diagram of electrochemical biosensor system. A typical electrochemical biosensor includes identification module, sensor module, signal processing, transmission module, and power supply module.
2.1. Potentiometric biosensors
Potentiometric biosensors convert biomarkers detection into potential signals for sensing[
whereE is the cell potential,E0 is the standard potential for the half-reaction,R is the universal gas constant,T is the temperature,n is the number of electrons participating in the half-reaction,F is the Faraday constant, [RED] is the activity of the reducing species, and [OX] is the activity of oxidizing substances. The Nernst factor,RT/F, is temperature-dependent and has a value of 59.16 mV per unit charge for a ten-year change in target analyte concentration at 25 °C[
The functionality of textile-based sweat sensors follows the same mechanism as conventional liquid-contacting ISEs. When the sweat reaches the ion-selective membrane interface of the potassium ion sensor, the ionophores in the ion-selective membrane specifically complexe with the absorbed potassium ions. The ionophores then transport electrons to the conductive substrate by two mechanisms respectively, namely the capacitive redox reaction and the EDL capacitance effects[
Figure 3.(Color online) Response mechanisms of ion-selective membrane. (a) The capacitive redox mechanism (with PEDOT as an example). (b) The capacitance mechanism of EDL (with carbon as an example).
2.2. Amperometric biosensors
Amperometric biosensors, also named as voltammetric biosensors, can detect electroactive substances in biological samples by detecting the potential current relationship. In the amperometric biosensor, the applied potential is variable and can operate in linear or cyclic voltammetric mode. The target analyte can be identified by peak potential and its concentration can be determined by peak current. Unlike the potentiometric biosensor, amperometric biosensor corelates the measured current to the concentration of a specific analyte at a fixed potential.
Enzymatic sensors are one of the most common types of amperometric sensors. Metabolites, hormones, or drugs can be detected by targeting specific enzymes attached to the working electrode. Among various wearable biosensors, glucose sweat sensors, have attracted widespread attention due to their ability to monitor blood sugar as a key indicator of diabetes health management. In previous studies, direct detection of glucose overpotential was high, but it also promoted side reactions (such as oxidation of ascorbic acid, acetaminophen, uric acid, and lactic acid), which hindered sensor selectivity and sensitivity.
2.3. Field-effect transistor biosensors
In the case of the ion-sensitive field effect transistor (ISFET), the ion-selective film is applied directly to the insulating gate of the field effect transistor (
2.4. Impedimetric biosensors
Impedance biosensors measure changes in electrical impedance. Such changes are usually caused by changes in capacitance and/or resistance of the bio-interface properties of biometric events. When a small sinusoidal excitation voltage (or current) of a certain frequency range is applied, the current (or voltage) generated is measured in an impedance biosensor. It can therefore report biometric events from the phase and/or amplitude changes obtained. An important advantage of impedance biosensors over potentiometric and amperometric biosensors is that they do not damage or interfere with most biometric events, as the applied sinusoidal stimulus voltage is typically 5–10 mV amplitude. There have been several studies to measure blood sugar concentration.
3. The-state-of-the-art textile-based biosensors
We have already mentioned the importance and advantages of fabric as a substrate in the first part. Textiles have become an ideal base for wearable and portable devices due to their lightweight, flexibility, high specific surface area, and easy integration with fabric systems. In terms of dimensions, textiles can be classified into two types of formats, namely one-dimensional (1D) fiber/yarn, and two-dimensional (2D) flat cloths. Fibers are substances composed of continuous or discontinuous filaments with an aspect ratio greater than 50 and a diameter usually ranging from several hundred nanometers to several micrometers. Cloth is made from yarns consisting of fibers and fabricated through different fabric technologies. Textiles have a porosity of up to 99% and provide the advantages of breathability, softness, and stretchability[
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3.1. One-dimensional (1D) fiber conductors
Generally, a strand of fiber loaded with conductive compounds can make up a 1D fiber conductor, which not only has the advantage of air permeability but also can adapt to frequent deformation. In addition, it has good mechanical flexibility and good conductivity[
Figure 4.(Color online) Example for 1D fiber-based sensor and 2D cloth-based sensor. (a) The morphology and mechanism of lactate working electrode. (b) Schematic diagram and physical diagram of the lactic acid sensor,
3.2. Two-dimensional (2D) cloth conductors
When the 1D fiber wires are staggered according to a certain method, a 2D textile conductor can be further formed. Compared with 1D fiber conductors, 2D cloth conductors have the advantages of being breathable and soft, and also have the advantages of preparing electrical functional modules. Zhaoet al. first prepared polyacrylonitrile yarns with strong adhesion of Cu coating and yarns coated with a layer of parylene, and prepared yarns with excellent air permeability by stitching, weaving, and knitting. And found that the material, preparation method, environment, etc. would affect the performance of the obtained sensor. In addition, further weaving has been demonstrated[
In addition to integrating 1D fiber or 2D cloth conductors into the fabric by stitching, weaving, etc., textile-based electrodes can also be directly prepared into conductors through photolithography and screen printing, and other methods to get different shapes of conductors on the fabric[
4. Sampling in wearable sweat sensors
Compared with saliva and tears, chemical indicators in sweat are more suitable for non-invasive health monitoring. This is because sweat is easy to collect, widely distributed, and rich in biomarkers. As such, sweat monitoring has become one of the trends in the research of "personalized medicine" (body fluid diagnosis) in recent years[
Sweat rates, indicating the amount of sweat that is discharged from the human skin within a specific period of time, exhibit huge differences among individuals and even among different regions of an individual. Human bodies sweat all the time, therefore, invisible sweat rate (inSSR) and overt sweat rate (SSR) are two indicators that have been applied to evaluate the sweating level of human under different conditions. Under the resting condition, human bodies also sweat insensibly (inSSR). InSSR is largely determined by the integrity of the skin barrier function that is related to some physiological parameters such as cuticle thickness and blood lipid composition. Usually, skin with thicker stratum corneum and lower blood lipid composition could exhibit higher inSSR[
Figure 5.(Color online) Sampling in wearable sweat sensors. (a) Sweat rate of various parts of the human body under different exercise intensities[70]. (b) Efficient sweat collection strategy on textiles with fast water absorption properties and laser-engraved dendritic bifurcated channels[67]. (c) A superhydrophilic/superhydrophobic Janus structure on textiles for directional sweat transport[69]. (d) Sweat collection system using absorbent material for storage and hydrophilic cotton thread to transport sweat[68].
Traditional sweat collection methods include local sweat collection with epidermal patches[
The earliest successful research on new sweat collection technology was in 2016 when Liuet al. first created a sweat guide channel to effectively collect sweat[
Textile embedded with tapered micropores, which has a hydrophilic inner surface (
5. Strategies toward high-performance wearable textile-based biosensors
Though many studies have made good progress in the field of wearable biosensors, there is still room for the performance enhancement of sensors. For example, the previous textile-based sensors have limited anti-interference ability and low sensitivity. Moreover, how to integrate Bluetooth, power supply, and other modules with sensor modules to obtain a complete system that can transmit signals and be self-powered is also a big challenge. Of course, the first thing that needs to be done is to connect the different modules in a stable manner. This chapter explores some strategies for improving the performance, connection methods and integrity of textile-based wearable biosensors on these three points.
5.1. Nano-structured functional material for performance improvement
The flexible ion sensors based on human metabolites have the advantages of non-invasive acquisition, fast update speed, and abundant types of factors to be analyzed in the acquisition of liquid to be measured. Long-term human metabolite monitoring can be matched with human health status. However, the current flexible sensors have the problems of insufficient stability and short lifespan to support long-term operations, due to the drift of the output signal, poor long-term stability, and poor preparation repeatability of these types of sensors. A wearable sensor that can continuously measure Ca+ and pH in body fluids was fabricated in 2016[
Potential electrode drift, E° drift, is associated with inherent sensor defects, including slow reaction equilibrium and polarization interfaces. Besides, disturbances namely light, oxygen, and carbon dioxide can lead to the reaction instability of all-solid electrodes[
Figure 6.(Color online) Examples of nano-structure functional material for Improvement. (a) Improving the detection limit of sweat sensors for biomarkers by incorporating dendritic gold nanostructures on electrodes[76]. (b) Using semiconductor ZnO nanowires to improve the sensitivity of test equipment[77]. (c) Strategies for controlling standard potentials without the need for external instruments[78].
To enhance the long-term stability and sensitivity, Zhaoet al., taking advantage of the excellent physical and chemical properties of semiconductor ZnO nanowires, such as good biocompatibility, high surface electron transfer rate, and simple preparation process, proposed a modified ZnO nanowire-based on the excellent physical and chemical properties (
Apart from drift and stability, uniformity of the initial voltage consistency is also an important paratmeter. As mentioned above, textile-based sweat sensors have facilitated the development of clinical analysis toward portable nursing and home diagnostics, to make convenient and accurate health monitoring devices accessible to the general public. However, the existing situation is that there is a drift of the sensor output signal from the device to the device, and even between different tests. For this reason, the calibration of the system requires a series of expensive and complex calibration steps, which is impractical. This means that the initial voltage is different for each test, which is a critical issue that needs to be addressed. Wanamoet al. found an easy and no external instrumentation method, which can control the standard potential (
5.2. Integration strategies for textile-based sensing systems
In addition to the improved performance of individual sensors, integration with other components is also important for practical applications. An ideal textile-based sweat sensor test system needs to include test modules, power supply, signal processing modules, etc. In this regard, the performance of sweat biosensors has been refined. In addition to this, much research has been done on the integration of self-powered sensor systems or energy storage devices at this stage. The idea of integrating sensor systems with wireless communication components has also been investigated. In this section, integration strategies for textile-based sweat sensors will be introduced, including, energy supply system integration and wireless communication module integration.
Most of the biosensors can be prepared by electrochemical deposition, spin coating, drop coating, preparation, etc. The sensors prepared in this way have good adhesion to the original textile substrate with certain roughness. Phenomena such as delamination do not easily occur. Therefore, in order to well connect the sensor of the fabric substrate to the circuit, it is only necessary to ensure that the conductive material of the sensor substrate is well connected to the other components. In general, in order to implement a sensing system, the sensing module also needs to be connected to the transmission module, the signal processing module and the power supply module. Typically, mechanical, physical, and chemical methods are normally adopted for connecting and bonding different modules and devices. Smaller components can be inserted directly into a 2D conductive cloth. They can also be connected first to 1D conductive fibers by soldering and bonding plating physical and then integrated into the garment by weaving and other methods. In addition to this, they can be connected to individual platforms, such as snap fasteners, before being integrated into textile systems. Chemical methods utilizing covalent bonding and plasma treatment also contribute to robust interconnection. Physical bonding has been the preferred choice of most people due to its convenience and solidity point.
The soldering method can be used when the components to be connected have the electrical conductivity of metal and are resistant to high temperatures. An example of using this method is shown in
Figure 7.(Color online) Two common types of physically bonded connections. (a) Electronic components are connected to wires by soldering and then integrated with other modules on the garment. (b) The snap fasteners, wires, components, and cloth are connected using a compilation.
For flexible system components with certain deformability, their direct connection is generally through traditional wire/conductive tape[
Although the snap connection method is very popular, frequent disassembly and installation can wear out the snap fasteners. It requires further evaluation on their mechanical stability and robustness. Besides, there could be side effect on signal transmission. With the active development of textile-based sweat sensor systems, it becomes challenging to provide a stable, efficient power supply for such systems over the long term. In addition to the high energy requirements, there is also a strong need for compact and flexible energy harvesting and storage devices that do not compromise the convenience and comfort of flexible sweat sensor systems. Self-driving sensors integrated with external sources such as mechanical, thermal, and nanogenerators[
Wireless technology can connect MUC with wearable sensors without physical limitations, which can provide real-time health monitoring and clinical notification. Compared with wired interconnects, wireless technologies require a more separate power supply for each sensor, by rigid batteries or cumbersome energy harvesters, which leads to skin conformability and user comfort and energy supply modules that need to be replaced regularly. In addition, encryption is needed as well to protect data transmissions from eavesdropping. Near-field communication (NFC) is a better candidate for wireless technology powered by the sensor of a wireless reader[
Figure 8.(Color online) Textile-based sensor system integration approaches. (a) Using near-field clothing systems to establish wireless power and data connections around the human body[97]. (b) Textile-based micro networks rely on human activities to work together and modulate harvested energy via supercapacitors for high power output[98]. (c) Textile system embroidered with liquid metal[99]. (d) Textile-based embroidery antenna[100].
In addition to the near-field wireless power supply and data transmission, wearable sensors are also integrated with energy modules. The most commonly used energy harvesting systems on fabrics include solar cells and triboelectric generators. The integration with this module can meet the large energy demand of the sensing system, replacing the troublesome wired power transmission for self-supply[
6. Challenges and perspectives
This paper reviews the recent progress of wearable sweat biosensors developed on the basis of textiles, especially on their working mechanism, classification, fabrication methods, and the strategies for performance improvement and system integration. The non-invasive electrochemical sweat biosensor is capable of detecting a range of analytes, including electrolytes, metabolites, drugs, hormones, and more. What’s more, the methods of sweat collection were analyzed. This paper also covers the progress of the integration of self-powered modules and wireless signal transmission modules. The design of energy harvesters and signal transmission modules with high stretchability and flexibility has been a research focus in the past decade. In the field of novel nanomaterials, material advancements in terms of flexibility and stretchability to improve user comfort are underway. Strategies are being proposed to improve dynamic performance, including material selection and structure fabrication, leading to promising systems with high performance. The rapid development of today's ion electrochemical sensors not only broadens the application scope of electrochemical analysis, but also significantly improves its sensitivity detection capability, rapid online analysis, and microanalysis. Textile-based sweat sensors can not only utilize nanostructures to improve sensitivity but also combine biomolecular responses to improve selectivity. The electron transport capability at the interface by increasing the ion exchange reaction and modification materials. Therefore, with the continuous improvement of wearable ion sensors, their application fields will be more extensive, involving the determination of inorganic, organic, and biological and their activity. However, the reusability, washability, long-term stability, and fabrication repeatability of textile-based sweat sensors still need to be further studied. It is worth mentioning that the sweat collection strategy deserves the attention of researchers while other parts of the technology are still well developed, and there are still several challenges for real-time, non-invasive sweat monitoring in future applications.
The first critical challenge should be how to effectively collect sweat from human skin. Currently, high-intensity exercise or iontophoresis is the main method to collect sweat, however, even during high-intensity exercise, the sweat secretion rate does not exceed 20 nL/min/gland[
Another challenge lies in the mixture of new sweat and used sweat, as well as the potential contamination of the tested area. Once sweating glands secrete and sweat comes into contact with the skin, it can be difficult to remove contamination from the surface or surrounding environment, which can have a great impact on the accuracy of sensor readings. Simple cleaning of the skin surface does not alleviate contamination such as bacteria, which are estimated to be as high as 1010 cm-2 on the skin, and consumes glucose, proteins, and cellular metabolites in sweat, potentially leading to considerable concentration errors[
The third challenge is the unknown concentration caused by the filtration and dilution of biological macromolecules (such as proteins). Large analytes like proteins are filtered in sweat, which means they are highly diluted compared to blood concentrations[
The final challenge concerns the washability of the system. Since the sensor needs to be in contact with the sweat before biomarkers, contamination is unavoidable. To save the costs, it is usually possible to remove the remains and residues washing. However, due to the soft texture of the selective membrane, the cleaning step can damage the surface or even the inner structure with intense cleaning. This can result in the degradation of the sensor performance or even the destruction of the sensor. Surface modification with biomimetic micro/nano structures to achieve self-cleaning effect would be one of the preferred strategies. Besides, materials engineering to realize washable packaging or protective layers is also expected to enable reusable textile smart electronics and systems.
In conclusion, research on textile-based wearable sweat biosensors connects the traditional textile industry with non-invasive human health monitoring and innovative wearable and flexible electronics. Although many notable advances have been made as described in this review, research on wearable sweat sensors is still at an early stage and there are still many challenges to be addressed in the future. Such challenging work requires interdisciplinary teamwork in research communities such as materials, electronics, nanotechnology, and textiles. Shortly, significant progress is expected in developing high-performance and cost-effective electrode materials, high-efficiency sweat harvesting strategies, new packaging strategies, and advanced device structures for high-performance and affordable wearable sweat sensors.
[34] [34] Ross J, Durst R. Solid-state and liquid membrane ion-selective electrodes. Department of Commerce, National Bureau of Standards, 1969
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Yuqing Shi, Ziyu Zhang, Qiyao Huang, Yuanjing Lin, Zijian Zheng. Wearable sweat biosensors on textiles for health monitoring[J]. Journal of Semiconductors, 2023, 44(2): 021601
Category: Articles
Received: Nov. 22, 2022
Accepted: --
Published Online: Mar. 20, 2023
The Author Email: Huang Qiyao (qihuang@polyu.edu.hk), Lin Yuanjing (linyj2020@sustech.edu.cn)