Laser & Optoelectronics Progress, Volume. 56, Issue 23, 231404(2019)

Process Parameter Optimization of Al2O3 Ceramics Milled with Nanosecond Pulsed Laser

Zhaomei Xu1、**, Xiankai Meng2, Yanrong Qu1, Weiguo Zhu1、*, and Zhaoheng Guo3
Author Affiliations
  • 1Jiangsu Key Laboratory of Advanced Manufacturing Technology, Huaiyin Institute of Technology, Huai'an, Jiangsu 223003, China
  • 2Institute of Advanced Manufacturing and Modern Equipment Technology Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China
  • 3School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China
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    Herein, laser milling of Al2O3 ceramics is conducted using nanosecond pulsed laser. The relationship among milling process parameters, surface roughness, and milling depth is investigated using response surface second-order regression model. In addition, the key process parameters affecting surface roughness and milling depth are identified using sensitivity analysis. A genetic algorithm is used to determine the optimal process parameters that minimize the surface roughness and maximize the milling depth. These parameters are then experimentally verified. Results indicate a strong predictive ability of the mathematical model based on the response surface method. The number of milling times and overlap rate have the most significant effect on the surface roughness and milling depth. Under optimized parameters, the predicted surface roughness and milling depth are found to be 10.471 μm and 120.526 μm, respectively, while their corresponding experimental values are 10.835 μm and 131.277 μm, respectively. Therefore, the relative errors in case of surface roughness and milling depth are only 3.36% and 8.19%, respectively.

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    Zhaomei Xu, Xiankai Meng, Yanrong Qu, Weiguo Zhu, Zhaoheng Guo. Process Parameter Optimization of Al2O3 Ceramics Milled with Nanosecond Pulsed Laser[J]. Laser & Optoelectronics Progress, 2019, 56(23): 231404

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Jul. 1, 2019

    Accepted: Aug. 28, 2019

    Published Online: Nov. 27, 2019

    The Author Email: Xu Zhaomei (fuyun588@163.com), Zhu Weiguo (1229849292@qq.com)

    DOI:10.3788/LOP56.231404

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