Laser & Optoelectronics Progress, Volume. 60, Issue 3, 0312003(2023)

Patterned Wafer Defect Inspection at Advanced Technology Nodes

Jiamin Liu1, Hang Zhao1, Qizhe Wu1, Xianrui Feng1, Xiangyu Zhao1, Zhenyang Zhang1, Chumiao Zhang1, Tao Huang2、**, Jinlong Zhu1,3、*, and Shiyuan Liu1,3、***
Author Affiliations
  • 1State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China
  • 2School of Mechanical Science & Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China
  • 3Optics Valley Laboratory, Wuhan 430074, Hubei, China
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    With the ever-increasing demand for sub-10 nm integrated circuit chips in the fields such as consumer electronics, interconnect hardware, and electronic medical equipment, the impact of wafer defects introduced by semiconductor manufacturing equipment on the yield and price of integrated circuits will continue to emerge, which makes the manufacturing process control such as the high-speed identification, localization, and classification of typical defects more challenging. Although conventional wafer defect inspection methods such as bright-field, dark-field, and electron-beam imaging can cover most defect inspection scenarios, they cannot balance inspection accuracy, sensitivity, and speed. Emerging techniques such as nanophotonics, computational imaging, quantitative phase imaging, optical vortex, multi-beam scanning electron microscopy, thermal field imaging, and deep learning have shown great potential in improving defect sensitivity, resolution, and contrast, which opens up new possibilities for wafer defect inspection. Hence, we make a comprehensive review for the progress in wafer defect inspection from three aspects: the assessment of defect detectability, the diverse inspection methods and prototypes, and the advanced post-processing algorithms. It is expected to help both researchers and interdisciplinary workers who are new entrants in the field.

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    Jiamin Liu, Hang Zhao, Qizhe Wu, Xianrui Feng, Xiangyu Zhao, Zhenyang Zhang, Chumiao Zhang, Tao Huang, Jinlong Zhu, Shiyuan Liu. Patterned Wafer Defect Inspection at Advanced Technology Nodes[J]. Laser & Optoelectronics Progress, 2023, 60(3): 0312003

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Oct. 18, 2022

    Accepted: Nov. 22, 2022

    Published Online: Feb. 13, 2023

    The Author Email: Huang Tao (huangtao@hust.edu.cn), Zhu Jinlong (jinlongzhu03@hust.edu.cn), Liu Shiyuan (shyliu@hust.edu.cn)

    DOI:10.3788/LOP222824

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