Chinese Journal of Lasers, Volume. 46, Issue 7, 0704006(2019)

Online Three-Dimensional Measurement Technology for Steel Wheel Based on Rotating Scanning of Multiple Line-Laser Sensors

Han Chen1, Sijin Zhang2, Jian Gao2, Tao Wang2, Deqing Ma2, Zhongwei Li1、*, Kai Zhong1, Congjun Wang1, and Yusheng Shi1
Author Affiliations
  • 1 State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Hubei, Wuhan 430074, China;
  • 2 Xinyang Amsted Tonghe Wheels Co., Ltd., Henan, Xinyang 464100, China
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    A calibration method for a rotary scanning system is proposed based on two-dimensional profile data. Firstly, key features oftwo-dimensional profile data collected by each sensor are extracted, and the accurate calibrations for relative poses of multiple sensors are achieved by establishing the matching relationship of the obtained features. Secondly, initial solution of the rotating axis is estimated based on the geometric constraint among the laser plane, target, and rotating axis. Meanwhile, the target optimization function is established based on the target radius size, and the precise pose of the rotating axis can be solved iteratively. Experimental results show that the measurement accuracy reaches 0.08 mm, and the measurement time is 20 s. The proposed method can replace the manual detection, achieve on-line measurement of wheel size, and be applied to 3D measurements for other large rotators.

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    Han Chen, Sijin Zhang, Jian Gao, Tao Wang, Deqing Ma, Zhongwei Li, Kai Zhong, Congjun Wang, Yusheng Shi. Online Three-Dimensional Measurement Technology for Steel Wheel Based on Rotating Scanning of Multiple Line-Laser Sensors[J]. Chinese Journal of Lasers, 2019, 46(7): 0704006

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    Paper Information

    Category: measurement and metrology

    Received: Jan. 28, 2019

    Accepted: Mar. 28, 2019

    Published Online: Jul. 11, 2019

    The Author Email: Li Zhongwei (zwli@hust.edu.cn)

    DOI:10.3788/CJL201946.0704006

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