Optics and Precision Engineering, Volume. 24, Issue 7, 1731(2016)
Thermal error modeling for spindle system of precision CNC lathe
The experiments and modeling of thermal error compensation for the spindle system of a Computer Numerical Control (CNC) lathe were researched. A thermal error compensation model for the Spindle system of CNC lathe at axial and radial directions was established to enhance its error compensation ability and to improve the machining precision. A test platform for the thermal error of the spindle system was built. The five point method was used to test the thermal error of the spindle system, and a thermocouple and a infrared thermal imager were taken to measure the temperature changes of the spindle system. Then the gray comprehensive correlation analysis method was used to identify the temperature-sensitive measurement points and to construct thermal error prediction model based on re-sampling step particle swam optimization to evaluate the model effect. The prediction results on the thermal error compensation model based on re-sampling step particle swam optimization show that the axial residual thermal error is -1.29 μm—1.55 μm, and the modeling accuracy is 9504%. The thermal residual error along y direction is -4.68×10-6°—9.66×10-6°, and the modeling accuracy is 91.26%. The thermal residual error along z direction is -5.83×10-6°—8.59×10-6°, and the modeling accuracy is 93.24%. The research shows that the thermal error compensation model has high precision and a strong engineering application value.
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GUO Chen-guang, HAN Xue, LI Yuan, XIE Hua-long. Thermal error modeling for spindle system of precision CNC lathe[J]. Optics and Precision Engineering, 2016, 24(7): 1731
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Received: Jan. 26, 2016
Accepted: --
Published Online: Aug. 29, 2016
The Author Email: Chen-guang GUO (gchg_neu@163.com)