Optics and Precision Engineering, Volume. 24, Issue 7, 1731(2016)

Thermal error modeling for spindle system of precision CNC lathe

GUO Chen-guang1...2,*, HAN Xue1, LI Yuan1 and XIE Hua-long2 |Show fewer author(s)
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  • 1[in Chinese]
  • 2[in Chinese]
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    The experiments and modeling of thermal error compensation for the spindle system of a Computer Numerical Control (CNC) lathe were researched. A thermal error compensation model for the Spindle system of CNC lathe at axial and radial directions was established to enhance its error compensation ability and to improve the machining precision. A test platform for the thermal error of the spindle system was built. The five point method was used to test the thermal error of the spindle system, and a thermocouple and a infrared thermal imager were taken to measure the temperature changes of the spindle system. Then the gray comprehensive correlation analysis method was used to identify the temperature-sensitive measurement points and to construct thermal error prediction model based on re-sampling step particle swam optimization to evaluate the model effect. The prediction results on the thermal error compensation model based on re-sampling step particle swam optimization show that the axial residual thermal error is -1.29 μm—1.55 μm, and the modeling accuracy is 9504%. The thermal residual error along y direction is -4.68×10-6°—9.66×10-6°, and the modeling accuracy is 91.26%. The thermal residual error along z direction is -5.83×10-6°—8.59×10-6°, and the modeling accuracy is 93.24%. The research shows that the thermal error compensation model has high precision and a strong engineering application value.

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    GUO Chen-guang, HAN Xue, LI Yuan, XIE Hua-long. Thermal error modeling for spindle system of precision CNC lathe[J]. Optics and Precision Engineering, 2016, 24(7): 1731

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    Paper Information

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    Received: Jan. 26, 2016

    Accepted: --

    Published Online: Aug. 29, 2016

    The Author Email: Chen-guang GUO (gchg_neu@163.com)

    DOI:10.3788/ope.20162407.1731

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