Introduction
Amorphous oxide semiconductor (AOS) thin-film transistors (TFTs) have been intensively investigated to replace their silicon counterparts in large-area flexible displays[1], owing to their relatively high mobility, promising on/off ratio, and low fabrication temperature[2]. However, compared to incumbent silicon low-temperature TFTs, AOS TFTs suffer inadequate long-term stabilities under environmental, temperature, illumination and gate bias stresses[3, 4]. Besides the superior switching characteristics, the high-current driving capability of AOS TFTs is increasingly demanded by advanced applications, such as the gate driver on the array (GOA), electroluminescence, and micro-LED displays[5−7]. So far, the AOS TFTs under high current stresses (HCSs) have encountered complicated severe degradation behaviors, such as threshold voltage (Vth) shift[8], abnormal hump[9, 10], subthreshold swing (SS) deterioration[11], and even hard breakdown[12].
The self-heating (SH) effect is considered to be the main cause of HCS degradations, since the HCS-induced Joule heat can easily elevate the temperature of the AOS channel with poor thermal conductivity[13]. The underlying mechanism is often ascribed to SH-induced external and internal defects, such as hydrogen and oxygen vacancies[9, 14]. To suppress the SH degradations, the device architectures have been adjusted to enhance the heat dissipation[15, 16]. Besides, SH degradations were also found to be mitigated on the low-defect channel by modifying the oxygen content of AOSs[17−19].
In this study, the HCS-induced deterioration process of amorphous indium-gallium-zinc oxide (a-IGZO) TFTs were investigated in detail by defining an SH triggering voltage in the output curves. As an effective defect suppressor in AOSs, the fluorine was reported to efficiently enhance the bias stress stabilities of AOS TFTs[20, 21], and further found to effectively mitigate the triggering and evolution of the SH process under HCSs.
Experimental details
As shown in Fig. 1, the self-aligned top-gate (SATG) a-IGZO TFT was fabricated on the glass substrates. Firstly, a 40-nm-thick active layer was sputtered using an a-IGZO target with the molar ratio of In2O3 : Ga2O3 : ZnO = 1 : 1 : 2. After the a-IGZO active islands were patterned using the dilute hydrochloric acid, the gate insulation (GI) of 100-nm-thick silicon oxide (SiO2) was grown at 300 °C by the plasma-enhanced chemical vapor deposition (PECVD), followed by the sputtered molybdenum (Mo) as the gate electrode. After the continuous etching of the Mo/SiO2 gate stack, the highly conductive source/drain (S/D) of n+ a-IGZO regions was formed by the argon (Ar) plasma treatment. A 200-nm-thick silicon nitride (SiNx) passivation layer was subsequently deposited at 150 °C in PECVD, and then the contact holes were opened using reactive ion etching (RIE). Finally, the S/D electrodes were formed with Mo. The fluorination effect was investigated by comparatively immersing the as-deposited a-IGZO in the tetrafluoromethane (CF4) plasma in the 300 °C PECVD reactor to form the fluorine-doped a-IGZO (a-IGZO:F). A relatively large width-to-length ratio (W/L) of 100/14 μm was chosen to achieve a high drain current. The electrical characteristics were measured at room temperature using an Agilent B1500A semiconductor analyzer.
Figure 1.(Color online) Schematic cross-section of the fabricated SATG a-IGZO TFTs.
Results and discussion
As shown in Fig. 2(a), the drain current (Id) versus gate voltage (Vgs) transfer curve of the a-IGZO TFT was measured at a drain voltage (Vds) of 0.1 V, exhibiting the relatively high performance, such as field-effect mobility (μFE) of 15.5 cm2/(V·s), on/off current ratio of 6.6 × 107, threshold voltage (Vth) of −0.2 V, and SS of 180 mV/dec. The HCS degradations were readily observed in the Id–Vds output curve measured at a high Vgs of 20 V, as illustrated in Fig. 2(b). In the relatively small Vds range (Stage- Ⅰ), the Id unsurprisingly exhibits the linear and then gradual saturation dependences on Vds. However, the relatively high saturation current seems to instantly trigger a dramatic Id uprising (Stage- Ⅱ), and abruptly leads to the severe current collapse at a large Vds of 32.3 V, corresponding to the hard breakdown of a-IGZO TFT (Stage- Ⅲ).
Figure 2.(Color online) (a) Transfer curves measured at Vds = 0.1 V from original a-IGZO TFT and a-IGZO TFT experienced output curve sweeping to Stage- Ⅱ. (b) Output characteristic and output resistance curves of the a-IGZO TFT at Vgs = 20 V. Three stages are divided and labeled with Ⅰ, Ⅱ and Ⅲ, respectively.
Compared to the distinct transition between Stage- Ⅱ degradation and Stage- Ⅲ breakdown, it is hard to identify the triggering point of HCS degradation (Stage- Ⅱ) in the output curve. The output resistance (Rout) versus Vds was further introduced in Fig. 2(b), revealing the opposite Vds dependences of Rout between Stages Ⅰ and Ⅱ. In the saturation region of Stage- Ⅰ, the carrier concentration decreases near the drain side with the increasing Vds due to the pinch-off effect, corresponding to an increasing Rout. In contrast, the Rout abnormally decreases with the increasing Vds in Stage- Ⅱ, suggesting the appearance of an additional predominant mechanism, which is most plausible the HCS degradation. Such an inflection point of the Rout–Vds curve can thus be used to precisely define the triggering voltage (Vtr) of HCS degradation.
To investigate the mechanism of the suddenly decreased Rout in Stage- Ⅱ, the Vds sweeping during the output curve measurement was aborted at a Vds of 32 V, corresponding to Stage- Ⅱ. The transfer curve of such Stage- Ⅱ TFT was measured again for comparison with the original a-IGZO transistor. As compared in Fig. 2(a), the Stage- Ⅱ a-IGZO TFT exhibits a negative Vth shift of 0.95 V, suggesting an increased channel carrier concentration and thus agreeing well with the reduced Rout. Such HCS-induced negative Vth shift together with the final breakdown is consistent with the previously reported SH degradation behavior under HCSs[12]. Moreover, the power of Stage- Ⅱ exceeds 15 mW, higher than the required SH-activated power[8]. Such SH-induced channel carriers are often ascribed to the heat-driven external dopants (e.g., hydrogen) from the doped S/D[9, 15] or the thermal induction of shallow-donor defects from deep states (e.g., oxygen vacancy VO)[10, 22]. Considering the n+ a-IGZO S/D in this work is formed by Ar plasma rather than doped with external donors, the SH effect in Stage- Ⅱ most plausibly turns the deep-state Vo into the shallow-donor Vo in the a-IGZO channel[10, 14], as illustrated in Fig. 3. Such a more defective channel is also consistent with the deteriorated SS in Fig. 2(a). The defined Vtr roughly corresponds to the SH effect elevating the channel temperature to the activation temperature of such state transition.
Figure 3.(Color online) The mechanism of SH-induced defect transition, illustrated in the density of states (DOS) in a-IGZO.
Since the SH-induced donors are turned from deep-state defects, it should be feasible to suppress the HCS degradation by passivating the native defect states, especially the deep-state Vo. Considering the Vo-suppressing effect of fluorine in a-IGZO, the HCS instability of a-IGZO:F TFT was quantitatively evaluated using the Vtr. As extracted from the Rout–Vds curve in Fig. 4, the Vtr is significantly increased from 23.4 to 27.9 V by the plasma fluorination. This verifies the suppressing effect of fluorine on the initial total density of deep-state Vo (NVo), as illustrated in Fig. 3. The corresponding HCS breakdown voltage is also considerably improved from 32.3 to 38.6 V, proving the effectiveness of channel fluorination on enhancing the high-current stability of AOS TFTs.
Figure 4.(Color online) Output characteristic and output resistance curves of a-IGZO:F TFT at Vgs = 20 V.
As shown in both Fig. 2(b) and Fig. 4, the SH-induced donor generation rate (Rgen) in Stage- Ⅱ has apparently been continuously accelerated to speedily bring out the final breakdown. This could be ascribed to the higher Vds-elevated SH power but may also be partially contributed by the accumulated Vds-sweeping time. The fluorination effect on the state transition speed needs a more rigorous characterization method. Therefore, the time evolution of Id is characterized under constant Vds and Vgs. As listed in Fig. 5, Vds is fixed at 35 V, while the Vgs values are precisely adjusted to obtain identical Ids and power. Even under the constant bias stress, the Id gradually encounters the linear increasing, fast rising and abrupt collapse, similar to the HCS degradation processes of output characteristics in Figs. 2 and 4.
Figure 5.(Color online) The evolution of Id of a-IGZO and a-IGZO:F TFTs under SH stresses of the same initial power.
In the initial stage of Fig. 5, the clearly linear slope of Id-time curve seems to suggest a relatively low channel temperature, corresponding to a roughly constant HCS-activated Rgen. The linear slopes are 2.36 μA/s and 1.70 μA/s respectively for a-IGZO and a-IGZO:F TFTs, suggesting that the fluorination noticeably reduces the Rgen by 28%. Such noticeably slower Rgen could be ascribed to either the less NVo or a slower SH-induced transition rate of NVo (Rtran). However, as analyzed using the X-ray photoelectron spectroscopic (XPS), the Vo content of thermally oxidized a-IGZO can be further reduced by roughly 10% using the additional fluorination treatment[23−26]. Therefore, the noticeably slower Rgen in a-IGZO:F TFTs may not be fully explained by the fluorination-suppressed NVo. The Rtran of the SH a-IGZO channel is plausibly also noticeably reduced by the fluorination treatment, similar with the effect of fluorine on restraining hydrogen dopants to form shallow donors[26, 27]. As illustrated in Fig. 3, the fluorine-mitigated Rtran and NVo together contribute to the significant retardation of HCS degradation in Figs. 4 and 5.
Although the linear Rgen in the first stage of HCS degradation is different in a-IGZO and a-IGZO:F TFTs, the gradually accumulated Joule heat would eventually heat up channels to enough high temperatures to activate the utmost Id uprush, most plausibly corresponding to the positive feedback between the channel temperature rising and the SH power increasing[22]. As further revealed in Fig. 5, such slope transition occurs at almost the same Id of around 520 μA for both kinds of TFTs, thus corresponding to the same SH power of about 18 mW. This hints that a-IGZO and a-IGZO:F TFTs have a similar thermal dissipation efficiency, possibly since the AOS thermal conductivity mainly depends on the cationic composition and crystallinity[28] rather than anion dopants, such as fluorine. Instead, the fluorination effectively enhances the HCS stability of AOS TFTs by efficiently suppressing the initial defect state density of AOS and considerably mitigating the thermal induction rate of shallow donor states.
Conclusion
The complicated degradation behaviors of a-IGZO TFTs under the high-current stress were systematically investigated using the output and transfer characteristics. As extracted from the output resistance curve, a triggering voltage is proposed to evaluate the self-heating effect-activated induction of shallow-donor defects from the deep-state defects. The fluorine-doped channel was further adopted to effectively elevate the triggering voltage of self-heating degradation and thus significantly suppress the high-current stress degradations, including the final breakdown voltage. The underlying mechanism was investigated by characterizing the time evolution of the drain current under the high-current stress. While the thermal dissipation efficiencies of a-IGZO and a-IGZO:F TFTs are roughly the same, both the initial deep-state defects and the thermal induction rate of shallow donors are noticeably mitigated by the fluorination, contributing to the promising high-current stability.